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BT-2015龙门式五轴智能水刀 | 5-AXIS INTELLIGENT WATER JET SCALPEL
用途及性能:
本产品为新型数控超高压水射切割设备,广泛应用于装饰建材和航天航空、电力、新能源、化工、汽车制造等工业材料的切割及深加工,如:陶瓷、石材、玻璃、有色金属、黑色金属及各类板(型)材等。
1、全方位的切割能力,可进行任意平面、曲线切割。
2、特别加固的床身结构,使切割刀头在高速运行时也不会产生振动,整机运行平稳,切割速度快,加工精度高。
3、所有丝杆,导轨采用进口产品,X、Y轴道轨采用自动加油润滑油方式,加上有效的迷宫式防水,防尘结构,确保数控切割平台的加工精度,并最大限度延长丝杆导轨的使用寿命。
4、切割刀头装有可靠的气动高压水开关控制装置,提高生产效率。
5、独特砂阀设计,结构简单,使流砂更顺畅,修理更方便,并可防止回水现象发生。
6、全不锈钢防护罩,防尘,防水,防锈,防腐蚀,方便用水清洗,保持平台常年铮亮如新。
7、BT系列数控水刀分悬臂式和龙门式两种结构形式。
Purpose and performance:
This product is a new numerical-controlled ultra-high pressure water jet cutting equipment, and widely applied in cutting and deep processing of decorative materials and aerospace, electricity, new energy, chemical, automobile manufacturing and other industrial materials, such as: ceramics, stone, glass, nonferrous metals, ferrous metals and various sheet (section) materials etc.
1. With comprehensive cutting capacity, it can carry out cutting of any plane, curve.
2. Its specially reinforced body structure allows the cutting head not to produce vibration in the high-speed operation so that the complete machine will run smoothly, with a faster cutting speed and a higher machining precision.
3. All screws and rails use imported products, X-axis and Y-axis rails use the automatic injection of lubricating, coupled with an effective labyrinth waterproof, dust-proof structure to ensure the numerical-controlled cutting platform processing accuracy and maximize the extension of the screws and rails.
4. The cutting head is equipped with a reliable pneumatic high-pressure water switch control device to improve production efficiency.
5. The unique sand valve design and simple structure allow quicksand to be more smoothly, and repair working to become more convenient and prevent the occurrence of return water.
6. All stainless-steel shield that is dustproof, waterproof, rust-proof, anti-corrosive, and easy to be cleaned with water, can keep the platform as bright as new perennially.
7. BT series numerical-control water jet scalpel is divided into two structural forms, i.e. cantilever-type and gantry-type.
功能特性:
1、刀头任意方向角度倾斜切割,消除了切割面凹凸不平的现象(消除了面小底大的现象)。使需要的正面拼贴缝隙更小,不用打磨可直接拼贴,减少了打磨环节,有效减少了生产成本,完善了环保问题。
2、让复杂图形更细致、优美,让复杂图形简单化操作。3、转弯不用停顿,无转弯圆点,使切割速度更快,切割面平整不会影响拼贴。
Features:
1. The inclined cutting of a cutting head in any direction can eliminate unevenness of the cut surface (eliminating the phenomena of small surface and large bottom), so that the required collage gap becomes smaller, direct collage can be carried out without grinding, reducing the grinding link, thus effectively reducing the production costs and improving the environmental issues.
2. It allows complex graphics to become more delicate and beautiful and allows the complex graphics to be operated in a simplified way.
3. Turns without pause and turning dots allow cutting speed to become faster so that the cut surface formation will not affect the collage
1. 采用AB轴式设计,实现了数控五轴(X,Y,Z,A,B)联动。
2. 结构简洁而不简单,防水防砂更严密,电气布线巧妙。
3. 所有零件采用日本进口的高精密加工中心加工,保证加工精度。
4. 采用日本安川伺服电机、伺服驱动器,控制精度更高。
5. 设计合理,受力均衡,有效提高五轴水刀的运行寿命和可靠性。
1. AB-axis design is used to achieve the numerical-controlled 5-axis CNC (X, Y, Z, A, B) linkage.
2. The simple structure is concise but not simple, waterproofness and sand control become more stringent, and electrical wiring becomes subtle.
3. All parts are processed in the high-precision machining center that was introduced from Japan to ensure processing accuracy.
4. Using Japan Yaskawa's servo motor and servo drive can provide higher control precision.
5. Reasonable design and balanced force can effectively improve the operating life and reliability of the 5-axis water jet scalpel.
水刀增压器
1、全电子换向及Wye-Dolta软启动使增压系统压力更稳定,运行更平稳。
2、具有压力检测,限位报警及自动保护等全方位的安全保护装置。
3、持续稳定的超高压力,使切割速度在保证切割质量的前提下大幅度提高。
4、液压系统进油,回油均有精密的过滤装置,保证整个油路干净畅通。
5、采用精密的四重串联水过滤器,滤芯精度达0.45UM,使切割用水纯度更高,使高压系统各部件使用时间大大延长。
6、高压密封圈采用美国进口复合材料精密加工而成,密封性能及使用寿命大大提高。
7、所有高压零部件严格按照特殊的加工工艺,采用先进的CNC数控机床来完成,从而使高压零部件精度更高,互换性更好。
8、先进的压力自动调节水泵,可保证低压进水的压力持续稳定。
Intensifier Pump
1. The full electronic commutation and Wye-Dolta startup stabilize the pressure of the supercharger.
2. The security device has the functions of pressure detection, limit alarm, automatic protection etc.
3. Continuous hyperpressure boosts the speed and maintains the cutting quality.
4. Precise filter equipments in oil inlet and oil back-flow of the hydraulic pressure system, assure the oil route clean and fluent.
5. The precise fourfold water filter series connection is applied. The precision of the filter core can reach 0.45UM, so that the water purification is improved, and the life of every part of the pressure booster system is largely prolonged.
6. High pressure sealing washer is precisely made from imported compounded materials, hence the sealing performance and life are largely improved.
7. All the high-pressure parts are processed by the advanced CNC digital control cutting machine tool which strictly according to the special processing technique, assuring higher precision and better commutability of the hyperpressure parts.
8. Advanced pressure self-adjustment pump assures the continuous and stable pressure of the inlet water.
水刀增压器 Intensifier Pump
水刀切割平台 Cutting Table
水刀控制箱 Controler
全自动供砂桶 Full-automatic sands Container
切割过程 Cutting Processing
切割样板 Cutting Samples